Vertical Conveyors
Vertical conveyors are essential components in material handling systems, designed to efficiently move products, goods, or materials vertically between different levels. These systems are particularly useful in facilities where space is limited, as they provide a compact and streamlined solution for lifting and lowering heavy loads. Vertical conveyors can be customized to meet specific operational needs, whether for warehouses, manufacturing plants, or distribution centers. By automating vertical transportation, these conveyors reduce manual labor, improve workflow efficiency, and increase overall productivity. With options such as continuous vertical conveyors, reciprocating lifts, and spiral conveyors, businesses can choose the best solution to suit their space and capacity requirements.
Vertical Material Lifts (aka) Vertical Reciprocation Conveyors
ASE Systems, together with Custom Industrial Products offers a variety of mechanical vertical lifts that can be utilized to transport material and products of all shapes, sizes and weights between two or more levels. With platforms ranging from 24 x 24 inches to over 30 x 30 feet and travel heights of over 100 feet. Our team can analyze your application and design and manufacture the best lift for your specific needs. We understand that every application is unique and that’s why we study every pertinent detail from the material being moved to the environment of the job site.
What is a VRC?
A Vertical Reciprocating Conveyor is a lift that will move materials from one elevation to another. These vertical material lifts are a cost effective alternative to higher priced freight elevators. Since VRCs are compliant with ANSI/ASME B20.1 Safety Standards for Conveyors, elevator safety codes do not apply to this line of products. CIP’s line of vertical lifts can be utilized to transport material and products of all shapes, sizes and weights between two or more levels. With platforms ranging from 33 x 33 inches to over 30 x 30 feet and travel heights starting at only a couple feet, traveling to over 100 feet, our team can design and manufacture the best lift for your specific needs. We understand that every application is unique and that is why we analyze every pertinent detail from the material being moved to the environment of the job site. Vertical Reciprocating Conveyors (VRCs), commonly called freight elevators or vertical material lifts, provides transportation of material from one level to another. VRCs lift items as small as buckets to as large as cars and airplane wings and more. These lifts provide lower cost and more flexible alternatives to freight elevators and passenger elevators. Since vertical lifts are designed for the movement of material only they are not subject to elevator code but are subject to ANSI/ASME B20.1 Safety Standards for Conveyors.
BENEFITS
Vertical Material Lifts
This equipment is a lower cost alternative to personnel elevators and forklifts through an overall lower cost of ownership with maintenance, service contracts and more. Vertical Conveyors replace long, large footprint inclined conveyor belts and allow you to access once inaccessible spaces, require little room for installation and are available when you need it. They have no external hydraulic power unit (saving additional space) and no contaminants/fluids that could leak. They have a quiet and smooth operation, not prone to platform drift.
Productivity
Increase your company’s productivity and safety
100% Duty Cycle
Designed to run continuously
Customizable
Built to fit your specific application, location and lifting needs
1 Person Operation
Eliminates the need for multiple people (spotters) to assist with lifting material
Click Below to Learn More About The Different Types of Vertical Lifters Available
Who Benefits From A Vertical Lift?
Any business, organization or person that needs to move material between multiple levels, whether those levels are basements, mezzanines, lofts or other previously inaccessible space, will benefit from the use of a material lift.
ASE has a lift for any lifting need. In addition to large lifts, ASE offers standard lifts for smaller needs, such as: storing automotive parts or tires on an upper level for better space utilization; moving office supplies, boxes, and files safely; lifting parts from a storage area in manufacturing facilities; retrieving inventory in upper level stock rooms for retail stores. Lifts are designed and adapted to any industry and any building.
- Automotive Dealerships
- Schools & Universities
- Warehousing & Distribution
- Government Facilities
- Printing & Publication
- Funeral Homes
- Food Processing Plants
- Non-Profit Organizations
- Manufacturing Facilities
- Hotels & Lodging
- Retail & Department Stores
- Oil Rigs & Refineries
- Transportation Services
- Municipalities
- Restaurants
- Paper Mills
- Pharmaceutical
- Medical Facilities
- Recreation & Amusement
- Self Storage
- Record Storage
- Theaters
- Pawn Shops
- Hospitals
Other Names for Material Lifts
- Vertical Reciprocating Conveyor (VRCs)
- Mezzanine Lifts
- Freight Lifts
- Custom Industrial Lifts
- Vertical Material Lifts
- Platform Lifts
- Parts Lifts
- Food & Beverage Lifts
- Utility Lifts
- Baggage Lifts
- Pallet Lifts
- Box Lifts
- Automotive Parts Lifts
- Vertical Conveyors
- Cargo Lifts
- Dumbwaiters
- Storage Lifts
Modular “TL” Series Lifts
This Modular TL Series Lift is perfectly suited for small applications needing a lower cost lifting solution. The TL Series is a scaled down version of the popular PM Series Modular Lift. Modular lifts provide easy installation and provide fully enclosed safety and security.
- Small Footprint
- Low overhead clearance required
- Great for mezzanines, balconies, or 2nd levels.
- Use to move boxes, carts, parts, files, tires, and more…
Modular “PM” Series Lifts
The PM Series includes pre-built sections and pre-wiring capabilities that can be installed in a fraction of the time of regular VRCs. With the PM Series, you get the best security and safety for less.
- Easy to Use & Versatile
- Cost Effective
- Easy to Install
- Great for mezzanines, balconies, through floor, multiple levels
- Used to move pallets, boxes, equipment, merchandise, parts and more…
Straddle “S” Series Lifts
The S Series Straddle Lift is the most common lift used. Its simple design is robust, reliable and affordable. Whether you are transporting small boxes or large palatalized loads, the straddle lift will do the job!
- Great for self storage, records storage, manufacturing, distribution and more…
- Scalable from small to large sizes
- Customizable guarding via enclosure panels
Cantilever “C” Series Lifts
The C Series Cantilever Lift is most commonly used for low overhead applications or tall travel heights. This chain drive lift provides quiet operation.
- Used in low overhead clearance areas
- Great for practically any lifting situation
- Simple and low maintenance
Four Post “FP” Series Lifts
FP Series Four Post Lifts are designed for moving large heavy loads. The capabilities for these lifts are virtually limitless. The design is scalable to very large platform sizes capable of transporting forklifts, cars, or palatalized loads.
- Great for manufacturing, warehousing, distribution, and more…
- Reliable and quiet operation
- Minimal maintenance
Dual Mast “DM” Series Lifts
The DM Series Dual Mast Lift is designed for moving large heavy loads where there is low overhead clearance or tall travel heights. The capabilities or these lifts are virtually limitless. The design is scalable to very large platform sizes capable of transporting forklifts, cars, or palatalized loads.
- Great for manufacturing, warehousing, distribution, and more…
- Reliable and quiet operation
- Minimal maintenance
- Low overhead clearance required
Custom Lifts
Can’t find a lift to meet/fit your application needs or requirements? Don’t worry! Our Special Projects Division is dedicated to analyzing and developing a customized solution for your application. Our team of engineers, application analysts and field technicians work with you to understand your needs and define the best solution.
2-Post Straddle A style of VRC where the carriage rides suspended between two masts that are located on opposite sides of the carriage. This style of lift will accommodate “C” and “Z” type loading patterns. 4-Post Dual Drive A style of VRC similar to the 2-Post Straddle as it utilizes four masts as opposed to two masts. This type is capable of lifting large capacities and sizes. This style lift will accommodate “C”, “Z” and “90” type load patterns.
ANSI American National Standards Institute
Approach Ramp An access ramp used to load on/off of a platform.
ASME American Society of Mechanical Engineers
Authorized Person Trained or qualified personnel approved or assigned to perform a specific duty or duties.
Back Frame The vertical portions of the carriage on a cantilever VRC.
Back Stop Panel Panel that is installed opposite the loading edge at upper loading levels of a VRC platform, to prevent personnel and /or the load from falling to the lower level. This term should not be confused with the term “backstop” as defined in ANSI/ASME B20.1.
Cable Wire rope.
Cable Dead-End Mount The segment of the carriage where the lifting cables mount. This mount serves as the leveling adjustment for the carriage.
Cantilever A style of VRC where the carriage rides along masts that are located on the same side of the carriage. This style lift can accommodate “C”, “Z” and “90 Degree” loading patterns.
Capacity The maximum load for which the VRC is designed.
Carriage The entire structural assembly that travels on the mast and carries the load.
Chain Device used to lift a carriage on certain types of VRCs.
CIP Custom Industrial Products, Inc.
Constant Pressure Push Button A push button, which to activate, must remain pressed by the operator in order to perform a desired operation.
Control Box The device housing all controls, circuits and breakers used to operate the lift. Does not include limit switches and push-button stations.
Control Voltage The secondary voltage, which typically originates at a transformer and provides power to the control devices.
Controls Any electrical device used in the operation or control of a lift. Normally Includes push button stations, control box, limit switches, interlocks, etc.
Drop Test A test performed (required in some states) to ensure emergency systems perform within specified guidelines.
Drum The device used to extend and retract the lifting cables.
Effective or Clear The actual usable space available to load material without obstructions.
Electro-Mechanical Interlocks A type of Interlock requiring electrical power to disengage the Interlock allowing doors/gates to be opened.
Enclosure (lift guarding) Structure surrounding a VRC to prevent outside interference with its normal operation and to safe guard personnel. Typically 8′ high panels composed of expanded metal or other materials that will prevent a 2″ diameter ball from passing through. This is a requirement of ANSI/ASME B20.1.
Explosion Proof Electrical devices that are designed to operate safely in a specific location or area where potentially explosive environments can or do exist.
Gate A device that opens and closes manually or automatically t allow access to the carriage to loading and unloading. It is normally a swing, sliding, or vertical acting device constructed of similar expanded metal as the enclosure.
Guarded by Location Describes moving parts so protected by their remoteness from the floor, platform, walkway, or other working level, or by
their locations with reference to frame, foundation, or structure as to reduce the foreseeable risk of accidental contact by persons or objects. Remoteness from foreseeable, regular, or frequent presence of public or employed personnel may in reasonable circumstances constitute guarding by location.
Guide Rails see “Masts”
Guide Rollers The device mounted on the carriage that rides along the inside of the mast to prevent wobble, noise, wear and to maintain alignment.
Interlock (Gate/Door) A locking system used on the access doors or gates of a VRC to prevent its operation unless all such doors/gates are closed and to prevent the opening of any such gate/door unless the VRC carrier or carriage is present at that particular landing or opening.
Intermediate Stop Usually a stop between top and bottom floors or levels.
Knockdown Platform/Carriage see “Spliced Carriage”.
Landing A permanent-working surface at a fixed elevation used for loading/unloading a lifting device.
Limit Switch An electrical control device by which the position or movement of the lift may be controlled within predetermined limits.
Load Height The maximum height of material for which the VRC has been designed.
Load Pattern A method to describe the direction a load will be moved on and off a platform at different landings or levels.
Mast(s) The vertical members by which the carriage is guided throughout its vertical travel.
Mechanical Stop A mechanical means of stopping travel at a predetermined position.
Momentary Contact Push Button A push button, which only has to be pressed for an instant to activate the desired operation.
Non-operating End The side(s) of a carriage or carrier not used for loading/unloading. Handrails with mid-rail and kick plate are normally supplied as minimum guarding.
Operating End The side(s) of the platform used for loading/unloading. The side(s) are normally equipped with a safety chain as minimum guarding.
Overall Height see “Vertical Rise”.
Pallet Master A modular style of VRC based on the 2-Post Straddle design. This type of lift is fully enclosed to provide the best overall safety. The modular design aids in expedited installation.
Pit A sunken area of the floor where a VRC will be mounted. This allows the platform to align flush with the lower/ground level and eliminates the need for an approach ramp.
Pit Mounting The installation of a VRC in a pit.
Platform The horizontal floor surface of the carriage or carrier where the load is placed.
Platform/Carriage Enclosure The structure designed to prevent material from falling through or against a non-operating side of a VRC.
Primary Voltage The main electrical power being supplied for operation of the equipment.
Push Button Station The wall mounted or hand held device used to control the operation of the equipment.
Qualified Person A person, who by possession of a recognized degree, certificate, professional standing, or skill, and who by knowledge, training and experience, has demonstrated the ability to deal with problems relating to the subject matter, the work, or the project. MHIA
Roll off Panel A structure used on upper levels to prevent personnel and/or products from falling off the platform when loading or unloading.
Security Enclosures see “Enclosure”
Security Panels see “Enclosure”
Sheave Device (pulley) which is designed to guide or change the direction of a wire rope or cable.
Slack Chain Device Device used to signal, interrupt power or alert of a slack chain condition. MHIA
Spliced Carriage Carriage that is split or in several pieces and will be field assembled. This design facilitates ease of installation and handling.
Spliced Guide Rails see “Spliced Mast”.
Spliced Mast Mast or Guide Beam that is fabricated and delivered in two or more sections necessitated by manufacturing, handling, or installation constraints.
Surface Mount The mounting of a VRC directly onto a flat/level surface or floor (not in a pit). This method usually requires/recommends an approach ramp for ease of loading and unloading material at the ground/lower level.
Travel Height The distance the surface of the platform must travel from the lowest point to the highest point.
Vertical Reciprocating Conveyors A reciprocating power or gravity actuated lifting device (not designed to carry passengers or an operator) that receives objects on a carriage and transports these objects vertically from one elevation to another.
Vertical Rise The distance from the lowest (bottom) part to the highest part of the VRC. Vertical Travel see “Travel Height.”
VRC Abbreviation for Vertical Reciprocating Conveyor.