Heavy-Load Transfer Carts, Vehicles & Transporters
ASE Systems offers a wide range of heavy-load transfer vehicles, including battery-powered wheeled units, heavy-duty transporters, rail-mounted transfer carts, air-cushioned vehicles, completely autonomous carts, straddle crane carriers, heavy coil lift & transfer carts, heavy reel movers, die and mold changeover carts, boat handling cranes, large industrial wheeled cranes and more. Each vehicle is customized to handle your exact load requirements, designed to move in concert with your existing facility / machinery layout in a manner that meets your productivity demands & your overall expectations. These motorized material handling carts, a diverse lineup of automated vehicles, we offer solutions in many industrial sectors such as aircraft manufacturing, defense industry, factory automation, marine / shipyard, modular structures, power generation, space industry, transformer manufacturing, metal industries, and the like.
Controls Systems for Heavy Duty Transporters
Remote Control System
This control system allows an operator to control the transfer cart from a certain distance. The remote control is an important safety feature, especially when working in hazardous or hard-to-reach areas. It is useful in situations that require the operator to be near the cart.
Autonomous Control System
Autonomous control systems offer significant advantages for industrial enterprises by enabling industrial transfer carts and transfer vehicles to navigate themselves without operator intervention. These systems enhance workplace safety because they eliminate the need for operators to be present in hazardous environments. They also allow for more efficient operations by eliminating delays caused by human error. Thus, they increase productivity and reduce costs for businesses
Magnetic Track Guided System
Magnetic track guided allows a transfer cart to move automatically on a specific path. This system is often used for transfer carts that move regularly on a specific route in factories or warehouses. The cart proceeds on the route where magnetic tapes are placed and follows this tape.
Autonomous Navigation System
The autonomous navigation control system allows the transfer cart to operate on its own, without the need for human intervention. These systems typically use sensors, artificial intelligence, and machine learning technologies to make the cart interact with its environment. Autonomous control systems can follow complex routes and automatically respond to various obstacles.
Furthermore, autonomous control systems minimize environmental impact by using eco-friendly energy storage solutions such as lithium batteries. These systems optimize energy usage by calculating the most efficient route and speed profiles. Thus, they contribute to businesses’ sustainability goals and minimize negative environmental impacts.
Our Industrial Transporter Lineup
Safety Systems for Heavy Duty Transporters:
Safety Laser Scanner, Ultrasonic Sensors, Bumper Pads, Laser Lights, Warning Lights are key components of modern load handling safety systems used in industrial environments
Laser Scanner Safety System:
Laser scanners are sensors used to provide safety measures for industrial transporters and heavy duty transporters. They use laser beams to continuously scan their surroundings and detect objects in the environment. By performing these scans, they can identify obstacles around the cart and minimize the risk of collisions. If an obstacle is detected, the system may reduce the cart’s speed, bring it to a stop, or alert the operator. This provides an important safety layer for protecting workers and preventing damage to goods.
Ultrasonic Sensor:
Ultrasonic sensors are another safety system used for distance and obstacle detection in industrial transporters. These sensors emit sound waves to measure distances and prevent potential collisions. The sensors send out ultrasonic waves, and by measuring the time taken for the waves to bounce back after hitting an object, they can determine the distance to nearby objects. This information can be used to automatically slow down or stop the cart to prevent collisions.
Bumpers Protection System:
Heavy duty transporters are typically equipped with bumpers at their front and rear. These bumpers serve to cushion the impact in case of a collision, reducing the risk of damage to both the cart and the surrounding materials. Considering that transfer carts can potentially be hazardous even at low speeds, bumpers help mitigate the effects of such collisions.
Laser Light Warning System:
Laser lights are often installed on industrial transporters as a visual safety feature . These lights project a visible laser line in front of or around the cart, warning nearby workers of the vehicle’s presence and its intended path. This helps enhance awareness in busy industrial environments, reducing the chances of accidents.
System Warning Lights:
Flashing or rotating warning lights alert nearby personnel when the cart is moving, enhancing visibility and reducing accident risks
Optional Items
Special Vehicle Dimensions
The standard size of our footprint is listed G: 2,3m x L: 4,5m x H: 0,85m. Vehicle dimensions can be changed according to the operation or demand.
Special Design
Top Table
Customizable top table designs are used in our transfer trollers according to the load and load geometry to be transported.
Hydraulic Load
Lifting
Hydraulic lifting feature can be added to the vehicle upon need and demand. It is offered as an option.
Quick Battery Replacement Kit
If it is desired to change the batter of the vehicle easily, a quick chang kit can be designed for this.
IoT (Internet of Things)
With our IoT solutions integrated with the ECU, data such as battery charge status, voltage, current, temperatures, service time, wheel angles, and commands can be instantly monitored via the web.
Load Weighing System
It is used to measure the weight of the product placed on the vehicle. It can be integrated upon request.
Multifunction Remote Control with Joystick
It is the remote control that we use as standard in our vehicles. Many information such as battery percentage, speed, maneuver selection can be displayed on the screen on the remote control. Joysticks make it easy to use
HMI Display
Thanks to the HMI screen on the ve hicle, you can view information such as alarm information, battery percentage, operating mode. It is used as standard in our vehicles
Wireless Charging Kit
Depending on demand or operation, a wireless charging unit can be integrated into the cart as an option
Industrial Applications & Sectors Served
ASE Systems offers high efficiency, low cost, fast and flexible transportation solutions for your industrial load transfer applications.
In this context, from past to present, Coil Handling and Sheet Carriage Trolleys for Iron and Steel Industry and Steel Service Centers; die transfer cart, heavy duty die carts with rollers, motorized tool car, aerogo air caster rigging system for Automotive, Logistics Industries; Concrete Traverse Transfer Trolleys and Concrete Piece Transfer Carts for Concrete Block Production Sector; Tanker Transport Vehicles, Wagon Transfer Trolleys for Logistics, Railway and Trailer Manufacturing Industries; Wind Turbine and Blade Transfer Carts for the Energy Sector; Transformer Transport Carts, Transformer Transfer Trolleys for Transformer Manufacturing Sector, FADA carries out various studies on Ship Parts Transfer Cards, Yacht and Ship Transport and Transfer Carts for the Shipyard Industry.
