Lifting and Rotating Large Plastic Rolls With Ease

Written by adminFebruary 13, 2024

About The Company

Established in 1882 in Brownsburg, IN, Weston Foods boasts a rich legacy as a pioneer in the milling industry, specializing in rice and gluten-free flours. The company was founded by a group of highly skilled individuals with extensive experience in crafting top-notch gluten-free ingredients. Guided by principles of service, quality, and value, Weston Foods has flourished over the years to emerge as one of the foremost millers of gluten-free ingredients. Positioned as a leader in allergen-free food security, the company has consistently prioritized delivering excellence to its customers.

The company operates 16 facilities spread across 13 states, producing a diverse range of fresh and frozen baked goods. From doughnuts, cakes, and pies to cupcakes, cookies, crackers, cones, ice cream novelty products, and artisan bread, Weston Foods’ extensive product line graces the shelves of North American grocery retailers, supermarket chains, and various food service outlets.

Weston Foods commitment to quality extends beyond mere products; it’s a dedication to providing allergen-free food solutions that meet the highest standards. With a focus on freshness, innovation, and customer satisfaction, they continue to lead the way in delivering delicious, safe, and top-quality baked goods to households and businesses across North America.

Load Specifications

  • Load Type: Plastic Rolls
  • Weight: 145 lbs
  • Size: Diameter – 18” Width- 22” ID- 3”

Application Analysis

Lifting plastic roll weighing 145-lb from a pallet while roll is standing vertical. Once the roll is lifted it needs to be rotated 90-degrees and placed on a dolly for transport to the production area.

Key Points:

  • Pick up point- from a pallet, roll in vertical orientation standing 48” high
  • Rotate – 90°
  • Place point- horizontal onto a dolly at 5”
  • Area of coverage- 6-8’
  • Cycle time- 5/hr.

Handling Issues

The handling procedure was being completed by hand manually which was causing safety issues. Additionally, heavier rolls would require 2 workers to accomplish the task, decreasing productivity.

The Solution

When considering the load weight and cycle time, ASE specified an ERH-200 portable, semi-powered floor-based Roll handler. The unit is designed to be manually pushed and included powered lift & manual turn functions. This light-weight unit is easy to move and grips the roll by the core, by way of an expanding mandrel with fail-safe spring force grippers. Once the expanding mandrel is inserted into the roll, the operator is then able to lift and turn it °90 so the roll can be placed eye to the horizon onto a portable dolly (designed for roll handling) which we also specified for the size and weight of their rolls. We included a handle bar and floor locks for functionality & safety. Weston Foods was able to eliminate the use of multiple workers by implementing the ERH-200 roll handling device which allowed them to achieve their goals and add ergonomics and safety to their roll handling process.

Key Technologies

  • ERH-200 portable, semi-powered floor-based Roll handler

Some of the standard features on the ERH-200 include:

• Quiet 2-Speed Drive

• Lightweight Construction

• Micro-movement Control

• Quick-Change Battery Box

• Quick-Change Tooling Mount

• Battery-Charge Meter

• Manual Grip Tooling.

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Repetitive Lifting of Boxed Batteries for Palletizing

Written by adminFebruary 13, 2024

About The Company

Eaton Corporation, headquartered in Fontana, CA, stands as a prominent leader in power management technologies and energy-efficient solutions, operating across more than 175 countries.. Their primary focus is to empower customers worldwide by effectively managing electrical, hydraulic, and mechanical power in a reliable, efficient, safe, and sustainable manner.

In a world reliant on critical infrastructure and technology, Eaton plays a pivotal role in ensuring the smooth operation of essential services such as planes, hospitals, factories, data centers, vehicles, and the electrical grid. Their mission is to tackle the toughest power management challenges, contributing to a more reliable, efficient, safe, and sustainable future for everyone.

Their comprehensive range of industry-leading electrical, aerospace, hydraulic, and vehicle products and services enables them to assist customers in overcoming their most significant power management hurdles.

Load Specifications

  • Batteries in corrugated boxes
  • Weight: Up to 170-lbs.
  • Size: (LWH) 37.5” X 23.5” X 20”

Application Analysis

Key Points

  • Pick up point: From a pallet, stacked to 42”
  • Travel: 12’-14’
  • Rotation: None
  • Ceiling Height: 30’ clear
  • Cycle Time: 24 per hour

Handling Issues

The job was being performed manually using two workers causing work related fatigue and back strain issues, especially when reaching down to pick up boxes on the lower rows of the pallets. The customer’s goal was to double the number of boxes currently being handled and to reduce the number of workers on this task to 1 so the other could be reassigned to another task in the facility.

The Solution

ASE Systems recommended a lift assist solution consisting of a Workstation Jib Crane which delivers a high ergonomic value when moving loads from point A to point B in combination with a Vacuum Tube Lifter designed to grip and lift the corrugated boxes. The Jib crane allowed for the coverage needed to access all of the pallets in the operating area. The vacuum tube lifter consists of a high-volume vacuum pump which typically sits near the base of the jib crane, a vacuum lift tube and the control head w/ vacuum cup assembly. Vacuum Tube (VT systems) are ideally suited for lifting corrugated boxes or any materials that are semi-porous or porous. VT systems are well suited for high-speed pick and place applications such as palletizing, sorting and production operations. Eaton was able to increase their productivity by not only doubling their lifts per hour but they were also able to accomplish this handling task with only one operator. In addition, the vacuum tube system eliminated the possibility of repetitive worker injuries associated with the handling task.

Key Technologies

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Repetitive lifting of fiberglass enclosures out of a molding machine

Written by adminJanuary 29, 2024

About The Company

Vynckier Enclosure Systems, Inc., headquartered in Houston, TX, stands as a premier provider of electronic enclosures, renowned for delivering a comprehensive range of high-quality products coupled with exceptional service capabilities. Specializing in the design, manufacturing, and distribution of electronic enclosures, the company caters to diverse industries, including telecommunications, industrial automation, renewable energy, and more.

The product portfolio of Vynckier Enclosure Systems encompasses electronic enclosures, fiberglass enclosures, and NEMA enclosures. Vynckier’s enclosures offer protection against harsh environmental conditions and customized features like thermal management or cutouts.

Vynckier enclosures are designed to safeguard electrical components from water, dust, wind, chemicals, and other environmental factors. Available in a wide range of sizes and configurations, from handheld pushbutton enclosures to large free-standing cabinets. The non-metallic enclosure solutions provide high-performing protection in challenging environments such as petroleum, chemical processing, water and wastewater treatment, and more.

Lifting Fiberglass Enclosures

Load Specifications

  • Load Type: Fiberglass Enclosures
  • Weight: 20 to 30-lbs
  • Size: 18” x 16” x 10.5” to 24” x 36” x 11” to 24” x 24” x 11”

Application Analysis

The fiberglass enclosures are formed in an hydraulic press and then removed by the operator from inside the molding machine at approximately 38” above floor level. Operator has to travel up to 10’ to place the enclosure on a table for deburring and then on to a pallet stacked up to 72” above floor level. A tilt range of 90° is needed in a workspace with a 22’ ceiling height and air availability of 120-psi. This cycle is repeated approximately every 3 minutes.

Key Points:

  • Pick up point- inside of molding machine at approximately 38” above floor level
  • Travel- up to 10’
  • Place point- table for deburring then to pallet stacked up to 72” above floor level.
  • Tilt- 90°
  • Ceiling height- 22’
  • Cycle time- 1 every 3 minutes
  • Air available- 120-psi in operating area

Handling Issues

Operator has to reach into the forming cell and unstick the enclosure from the mold and lift it out of the press. All the while the operator’s arms are extended out and his back is bent 60 to 80 degrees. Repeating this action every three minutes was causing shoulder rotator cuff & lower back injuries.

Lifting Fiberglass Enclosures

The Solution

Based on the limited floor space around the press ASE specified a Mirus industrial manipulator with vacuum grip tooling that was underhung from a pair of aluminum overhead rails. The Mirus manipulator includes a power drive system for easier traversing back & forth along the dual rail system. The tooling was also able to rotate the load 90° for inspection and deburring activities. ideally suited for reaching into enclosed machines and servicing all types of low headroom handling applications. The overhead rails were fastened to support beams that were attached directly to the top of the press. The manipulator is attached to an offset load platform which includes a power drive system for easier traversing back & forth along which includes a power drive system for easier traversing back & forth along the dual rail system. The tooling was also able to rotate the load 90° for inspection and deburring activities

Key Technologies

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