Air Casters – Float Heavy Loads with Ease

When moving tons feels like pushing a shopping cart — that’s the power of Air Casters

Heavy machinery. Oversized equipment. Awkward loads.

Traditional rigging methods? They’re slow, expensive, and dangerous.

Air Casters (also called Load Rigging Systems) transform how industries move their heaviest assets — using a thin film of compressed air to literally float loads across the floor. 

No cranes.
No forklifts.
No stress.

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Why Air Casters Change the Game?

Our equipment is designed to perform all essential handling actions:

  • Effortless movement – Float loads weighing up to 100 tons.
  • Precision control – Move in any direction, even in tight spaces.
  • Protect your floors – No damage compared to wheels, rollers, or tracks.
  • Lower rigging costs – Fewer workers, less equipment, faster moves.
  • Safer relocations – No tipping, dragging, or unsafe lifting.

Turn impossible moves into a

ONE POWER PUSH

Industries That Depend on Air Casters

ASE Systems’ Air Casters devices are trusted across industries because every sector faces unique handling challenges.

  • Manufacturing & Assembly Plants

    Relocate production lines and heavy machinery quickly.

  • Aerospace & Defense

    Handle aircraft parts, tooling, and delicate assemblies.

  • Automotive

    Move engines, molds, and line equipment with precision.

  • Warehousing & Logistics

    Reconfigure layouts without forklifts or cranes.

  • Energy & Utilities

    Shift turbines, generators, and transformers safely.

Modular Air Caster Systems

Versatile for moving machinery of all sizes.

Pneumatic Air Casters

Powered by compressed air for maximum control.

Custom Load Rigging Solutions

Built for unique industrial challenges.

Your ROI Is Immediate

Cut downtime

Moves that take days with cranes are done in hours.

Save money

Reduce labor, equipment rental, and floor repairs.

Work safer

Protect workers and assets with balanced, controlled moves.

Maximize flexibility

Rearrange floor layouts whenever you need.

Why struggle with outdated rigging when you can literally float your load?

Ready to Float Your Heavy Loads?

Stop relying on costly cranes and risky manual rigging.
Start moving smarter, faster, and safer with Air Casters.

Air Casters | Load Rigging Systems for Heavy Machinery

In Constrained Environment

Our solutions are designed to function efficiently in limited spaces, typical of many indoor industrial environments like warehouses, assembly lines, and manufacturing plants.

Trusted Provider of Ergonomic Lifting Equipment for 48+ Years

Without breaking your back or your bank, these cost-effective devices provide significant returns on investment by boosting productivity and reducing labor costs. Invest in ASE Systems today and transform your operations with innovative solutions
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Air Caster / Load Rigging System – Common Questions Buyers Ask

Choosing the right lifting equipment is a big decision for warehouses, factories, and production facilities. To help buyers like you, we’ve addressed the most frequently asked questions about Air Casters and other material handling equipment. These quick answers explain how our solutions improve safety, reduce labor costs, and increase productivity.

Air Casters, also known as Load Rigging Systems, use a thin film of compressed air to lift and float heavy machinery or equipment across smooth surfaces.
Instead of wheels or cranes, they create a frictionless “hover” effect — letting one operator move loads that weigh up to 100 tons with fingertip precision.

Standard industrial Air Caster systems can move anywhere from 10,000 lbs to over 100 tons, depending on the configuration.
They’re ideal for handling machinery, turbines, aircraft tooling, and oversized equipment without strain or damage.

Unlike forklifts or cranes that require lifting, Air Casters float loads — meaning:

No floor damage from wheels or rollers

Full 360° maneuverability in tight spaces

Lower labor and rigging costs

No tipping, dragging, or unsafe lifting
 They turn what used to be a complex, risky job into a safe, controlled glide.

Air Casters are trusted by leading industries worldwide:

  • Manufacturing & Assembly Plants – Move presses, conveyors, and molds

  • Aerospace & Defense – Transport aircraft tooling and parts

  • Automotive – Reposition heavy production equipment

  • Energy & Utilities – Move turbines, generators, transformers

  • Warehousing & Logistics – Reconfigure layouts without forklifts

You can choose from multiple system designs based on your load and environment:

  • Modular Air Caster Systems – Flexible for multi-point lifting

  • Pneumatic Air Casters – Powered by compressed air for precise control

  • Custom Load Rigging Solutions – Tailored for unique industrial challenges

Air Casters work best on smooth, non-porous surfaces like sealed concrete, epoxy, or steel plates.
If your floors are rough, temporary runways or plates can be used to create a seamless glide path.

Companies report instant ROI through:

  • Faster relocation times – Move in hours, not days

  • Reduced labor and rental costs

  • Lower injury and damage rates

  • Greater flexibility to reconfigure production lines anytime

When you switch to Air Casters, you’re not just moving loads — you’re moving your efficiency and profit forward.

t’s easy — just request a free on-site demo or custom quote.
Our team will assess your facility, load requirements, and surface conditions to recommend the perfect Air Caster solution for your operation.

 

From vacuum lifters to Air Casters and programmable lifting equipment, ASE Systems builds the right solution for your operation.

Contact us today to explore our range of Air Casters and find the perfect solution for your specific needs.

Ready for your ergonomic heavy load handling solution?

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